fix(spc): Cp/Cpk usa sigma within (MRbar/1.128), Pp/Ppk la stdev campionaria (#19)

Prima Cp/Cpk usava stdev campionaria e Pp/Ppk la population stdev: stesso
indice due volte, proporzionale. Ora Cp/Cpk (capability a breve termine)
usa sigma_within dalla moving range dei valori consecutivi in ordine
cronologico; Pp/Ppk (performance complessiva) resta sulla stdev campionaria
(n-1). MRbar == 0 -> Cp/Cpk None. Stessa sigma_within per UCL/LCL della
carta di controllo a valori individuali (mean +/- 2.66*MRbar), non piu la
stdev globale che allargava i limiti e nascondeva la deriva.

Aggiunto campo opzionale std_dev_within a CapabilityData.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
This commit is contained in:
2026-09-21 22:27:06 +02:00
parent 8cc5e8266a
commit 7249cb8a8c
3 changed files with 177 additions and 25 deletions
+52 -24
View File
@@ -55,6 +55,27 @@ def compute_summary(
)
def _sigma_within(values: list[float]) -> float | None:
"""Estimate within-subgroup sigma from the moving range of individuals.
sigma_within = MRbar / d2, with d2 = 1.128 (moving range of consecutive
pairs, i.e. subgroup size 2). `values` must be in chronological order
(the order in which measurements arrived) — the moving range is not
meaningful on a re-sorted series.
Returns None when fewer than 2 values are available, or when MRbar == 0
(no variation between consecutive points: the index would be undefined).
"""
n = len(values)
if n < 2:
return None
moving_ranges = [abs(values[i] - values[i - 1]) for i in range(1, n)]
mr_bar = stats.mean(moving_ranges)
if mr_bar == 0:
return None
return mr_bar / 1.128
def compute_capability(
values: list[float],
utl: float | None,
@@ -63,12 +84,18 @@ def compute_capability(
) -> CapabilityData:
"""Compute capability indices Cp, Cpk, Pp, Ppk.
`values` must be in chronological order (arrival order), since Cp/Cpk are
derived from the moving range between consecutive points:
- sigma_within = MRbar / 1.128 (MRbar = mean of |x_i - x_(i-1)|)
- Cp = (UTL - LTL) / (6 * sigma_within)
- Cpk = min((UTL - mean) / (3 * sigma), (mean - LTL) / (3 * sigma))
- Pp/Ppk: same formulas using population std dev (same data, no subgrouping)
- Cpk = min((UTL - mean) / (3 * sigma_within), (mean - LTL) / (3 * sigma_within))
- Pp/Ppk: same formulas using the overall sample std dev (n-1, `stats.stdev`)
of the whole series — this is the "process performance" pair and is
allowed to be wider than Cp/Cpk when there is drift between subgroups.
Args:
values: Measured values.
values: Measured values, in chronological order.
utl: Upper Tolerance Limit (None if not defined).
ltl: Lower Tolerance Limit (None if not defined).
nominal: Nominal value (None if not defined).
@@ -81,39 +108,39 @@ def compute_capability(
return CapabilityData(
cp=None, cpk=None, pp=None, ppk=None,
mean=values[0] if n == 1 else 0.0,
std_dev=0.0, n=n,
std_dev=0.0, std_dev_within=None, n=n,
utl=utl, ltl=ltl, nominal=nominal,
)
mean = stats.mean(values)
# Population std dev for Pp/Ppk
std_dev_pop = stats.pstdev(values)
# Sample std dev for Cp/Cpk
# Overall sample std dev (n-1) for Pp/Ppk
std_dev_sample = stats.stdev(values)
# Within-subgroup sigma (moving range) for Cp/Cpk
sigma_within = _sigma_within(values)
cp = cpk = pp = ppk = None
if utl is not None and ltl is not None and std_dev_sample > 0:
cp = round((utl - ltl) / (6 * std_dev_sample), 4)
if sigma_within is not None:
if utl is not None and ltl is not None:
cp = round((utl - ltl) / (6 * sigma_within), 4)
if std_dev_sample > 0:
cpk_values = []
if utl is not None:
cpk_values.append((utl - mean) / (3 * std_dev_sample))
cpk_values.append((utl - mean) / (3 * sigma_within))
if ltl is not None:
cpk_values.append((mean - ltl) / (3 * std_dev_sample))
cpk_values.append((mean - ltl) / (3 * sigma_within))
if cpk_values:
cpk = round(min(cpk_values), 4)
if utl is not None and ltl is not None and std_dev_pop > 0:
pp = round((utl - ltl) / (6 * std_dev_pop), 4)
if std_dev_sample > 0:
if utl is not None and ltl is not None:
pp = round((utl - ltl) / (6 * std_dev_sample), 4)
if std_dev_pop > 0:
ppk_values = []
if utl is not None:
ppk_values.append((utl - mean) / (3 * std_dev_pop))
ppk_values.append((utl - mean) / (3 * std_dev_sample))
if ltl is not None:
ppk_values.append((mean - ltl) / (3 * std_dev_pop))
ppk_values.append((mean - ltl) / (3 * std_dev_sample))
if ppk_values:
ppk = round(min(ppk_values), 4)
@@ -121,6 +148,7 @@ def compute_capability(
cp=cp, cpk=cpk, pp=pp, ppk=ppk,
mean=round(mean, 6),
std_dev=round(std_dev_sample, 6),
std_dev_within=round(sigma_within, 6) if sigma_within is not None else None,
n=n,
utl=utl, ltl=ltl, nominal=nominal,
)
@@ -135,10 +163,12 @@ def compute_control_chart(
ltl: float | None,
nominal: float | None,
) -> ControlChartData:
"""Compute control chart data with UCL/LCL and out-of-control detection.
"""Compute control chart data (individuals chart) with UCL/LCL and
out-of-control detection.
UCL = mean + 3*sigma
LCL = mean - 3*sigma
UCL = mean + 3*sigma_within = mean + 2.66*MRbar
LCL = mean - 3*sigma_within = mean - 2.66*MRbar
with sigma_within = MRbar/1.128 (see `_sigma_within`).
Out-of-control: points outside UCL/LCL.
Args:
@@ -160,10 +190,8 @@ def compute_control_chart(
mean = stats.mean(values)
if n >= 2:
sigma = stats.stdev(values)
else:
sigma = 0.0
sigma_within = _sigma_within(values)
sigma = sigma_within if sigma_within is not None else 0.0
ucl = mean + 3 * sigma
lcl = mean - 3 * sigma